I'll post more pics this weekend, but here is a shot of all the wood and aluminum that I took off today while cleaning up the epoxy joint between neck and fretboard. I found this Simmonds Multi-kut file in a thrift store, it is the best I've ever used- sought out and bought a smaller one, as well as a half-round version. Also highly recommend their nu-kut file for fret ends and plastics.
Because this is a hobby, I have only moderate amounts of time, after work and a bit more on weekends- so I have to pay attention to how much I can get done, and try to order my operations to maximize that time. example from this week:
Monday- home at 6pm. Installed 6 frets on #12 (2 at a time, glued/clamped, wait for them to dry), installed locating pins on #13, sanded Texan body and neck. First coat of tru oil on #13 body
Tuesday- Home at 6:30- Installed 6 frets, trimmed #13 fretboard to rough size, pickup locations finalized and started machining. Texan body oversprayed, neck damage drop filled. More oiling
Wednesday- Home at 6:30 -Finished fret install, finish pickup location machining, Flatten/radius #13 board, spray Texan neck. More oiling
Thursday- Home at 5:30-Dress fret ends, remachine headstock slot, cut headstock spacer, epoxy fretboard onto #13. Still more oiling.
Friday -work from home. Oiled body- getting close. Cleanup of fretboard edges (see above), Bevel fret edges on #12, Cut pickguard for Texan.
This weekend we have to re-side another wall of the shop and try to get some paint on it- so I won't get as far as I'd like- but will try to get a start on the bridge I need to make from scratch, plus starting the sanding process for both necks.