Wow, that's some way to make a ribbon mic! Here's a good website that could be handy for you:
http://www.lkmusic.co.nz/ribbonfix.htm
Make dure you use the right kind of foil. You are looking in the range of 0.5 to 3 microns thick. I use 0.6 micron stuff (ie. aluminium leaf) which is roughly the same as is used in STC / Coles mics.
Ribbon output is linearly related to mass (in theory) so halving mass will double the output - ie. thin foil is good in this respect.
Also, transient response is also related to mass, so thinner foil will give a give a better representation of treble and will generally sound better.
My method of corrugation of the ribbon, I use two gears (actually two telescope lens cases) and mesh them together covered in meths (alcohol) and run the ribbon through.
Let me know how you get on with finding a transformer. I'm actually on the lookout for one too.