Ampeg RB-115:
This thing must have been a store return. Not sure why it didn't make its way back to Ampeg for warranty replacement, but their loss, my gain. Arrived in its original box with manuals and hang tags. Looks brand new.
Flying blind, as Ampeg said this thing was too new to the market and they wouldn't send me a schematic.
No output, so I started working my way back from the speaker. Found that the Class D driver IC (IRS2092) was stuck in reset at boot. Verified that the output MOSFETs weren't shorted and all the rails looked good, so it should have booted. I replaced the IC (had to steal it from a cheap Class D amplifier kit that I found online, as digikey and mouser didn't have stock of the IC itself), and it still didn't boot, but the behavior was different. The CSD pin on the IC was getting stuck at GND, where it should have transitioned from -5 V to GND to + 5V. Something was holding it in standby. When I disconnected the preamp circuit header, it booted normally, so I started probing the preamp board and flexing it, looking for intermittent issues. Found that when I flexed the board at the headphone/aux-in socket, it booted normally.
Reading the manual, it is supposed to mute the output when headphones are inserted. I saw that the MUTE pin on the preamp to poweramp header was pulled high until I flexed the board. The headphone socket has a switch on the tip terminal that indicates when the jack is inserted. It wasn't making contact until I flexed the board enough to tweak the internal terminals enough. Took off the socket shielding and bent the terminal until it made contact, and everything is functioning now.
I still think there was something wrong with the IRS2092, but kinda wished I had started at the preamp and worked forward before tearing into it and replacing SMT components.